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Automotive Liquid Silicone Rubber Overmolded Terminal
  • Automotive Liquid Silicone Rubber Overmolded TerminalAutomotive Liquid Silicone Rubber Overmolded Terminal
  • Automotive Liquid Silicone Rubber Overmolded TerminalAutomotive Liquid Silicone Rubber Overmolded Terminal
  • Automotive Liquid Silicone Rubber Overmolded TerminalAutomotive Liquid Silicone Rubber Overmolded Terminal

Automotive Liquid Silicone Rubber Overmolded Terminal

As a China supplier, Aobo Silicone Automotive Liquid Silicone Rubber Overmolded Terminal delivers high-grade insulation components for automotive systems. Custom-built for NEV high-voltage wiring harnesses, these LSR overmolded terminals feature excellent insulation, thermal stability and chemical resistance. Certified with IATF16949, the durable terminals guarantee safe and stable automotive electrical connections.

Aobo Silicone is a professional manufacturer of Automotive Liquid Silicone Rubber Overmolded Terminal, providing optimized solutions for automotive electrical circuits. With 23 years of precision silicone molding and assembly experience, we supply customized durable parts for new energy vehicles and harsh high-voltage environments. All products comply with IATF16949, ISO9001 and ISO14001 automotive industrial standards.

Core Features

Electrical Insulation & Safety

● LSR coating covers non-contact areas to prevent current leakage.

● High dielectric strength suitable for high-voltage wiring harnesses.

● IP-rated insulation ensures protection against dust, moisture, and corrosive environments.

Temperature and Chemical Resistance

● Operational range: -60°C to 220°C.

● Resistant to automotive fluids, oils, and chemical corrosion.

● Maintains flexibility and performance under extreme thermal cycling.

Durability and Mechanical Performance

● Excellent wear and abrasion resistance for terminal surfaces.

● High tear strength prevents damage during assembly.

● Retains structural integrity under vibration and mechanical stress.

 Automotive Liquid Silicone Rubber Overmolded Terminal

Product Parameters

Category

Parameter Item

Technical Index

Test Standards

Basic structure

 

 

 

Terminal material

C2680 / C5191

GB/T 5231

LSR material

High purity LSR(Fluorosilicone)

ISO 1629

Overmolded thickness

0.3–1.5mm (Customizable)

ISO 2782

Terminal Spec

φ1.0–φ6.0mm

IEC 60352

Insulation

properties

 

 

Volume resistant

≥ 1×10¹⁴ Ω·cm(23℃)

GB/T 1692

Dielectric strength

≥ 20 kV/mm

GB/T 1408.1

Voltage Testing

3000V AC,1min no breakdown or flashover

IEC 60695-2-11

Mechanical

Performance

 

 

 

Hardness

Shore A 50–70

ASTM D2240

Tensile Strength

≥ 8.5 MPa

GB/T 528

Testing

Silicone rubber and metal Peel Strength≥ 5 N/mm

ASTM D903

Lifespan

≥ 500 times no damage

IEC 60884-1

Environmental Protection and Flame retardancy

 

Certification

RoHS 2.0、REACH(SVHC ≤ 0.1%)

EN 62321 / REACH

Flame rating

UL94 V-0

UL 94

Technical Parameters

 

Molding precision

± 0.02 mm

ISO 2768

Vulcanization

condition

120℃–180℃,Time:20s–60s

Company Standard

Customization and Production Process

Customization Service Procedure

1. Provide samples of Automotive Liquid Silicone Rubber Overmolded Terminal or 2D/3D drawings.

2. Official quotation issued.

3. Design for Manufacturability confirmation.

4. Mold fee payment.

5. Sample mold fabrication.

6. Sample approval.

7. Contract confirmation.

8. Pay deposit for purchase order.

9. Mass production.

10. Arrange balance payment.

11. Shipment delivery & logistics arrangement.

Advantages of Factory Integration

● Full-service manufacturer: mold design, mold fabrication, precision injection molding, and assembly.

● Free mold maintenance for up to 300,000 cycles.

● Fast sample approval and global logistics support.

● Thorough inspection with 100% product quality checks.

Why Partner with Aobo Silicone for Your Needs?

● 23 years of expertise in silicone overmolding and precision automotive components.

● Trusted by global brands: BYD, Tesla, Huawei, Apple, Microsoft.

● High-volume production capacity with 14 LSR injection machines and 32 vulcanization machines.

● Global delivery with professional logistics partners ensures on-time shipments.

● Committed to quality: ISO9001, ISO14001, IATF16949, ISO13485 certified.

Aobo Silicone Automotive Liquid Silicone Rubber Overmolded Terminal is your reliable choice for automotive electrical insulation, combining advanced material science, precision molding technology, and rigorous quality control to meet the most demanding automotive applications. Whether for new energy vehicles or conventional automotive wiring systems, our terminals provide safety, durability, and long-term reliability.

Automotive Liquid Silicone Rubber Overmolded Terminal

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Contact Info

If you have any enquiry about quotation or cooperation, please feel free to email us at postmaster02@dgabgj.com or use the following inquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.

Get a Precision Solution Quote in 24 Hours!

Zero-Risk Consultation: Free DFM analysis & material selection advice from our silicone engineers.

Factory-Direct Savings: Eliminate middlemen – save 15-30% vs. distributors.

Fast-Track Scaling: From prototype to 1M+ units with Tesla/BYD-certified QC.

Global Compliance Guarantee: Pre-verified for FDA/ISO/ROHS standards.

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